Crysteel Maintenance Tips
Proper maintenance of your Crysteel dump truck body is essential to ensure longevity and optimal performance. Regular maintenance not only helps avoid costly repairs, but also ensures safety during operation. Below are some key tips to keep your dump truck body in top condition.
Safety First
Before performing any work under a raised dump body, make sure that approved safety props are in place. Never work under a raised bed that is loaded.
Maintenance Tip #1: Keep Your Truck Body Clean
Dump trucks are exposed to a variety of corrosive materials, including salt, dirt, and chemicals. Regular cleaning helps prevent rust and damage, especially in harsh environments.
- What to do: Wash off any corrosive materials after every use in the field.
- Why it matters: Corrosive materials can damage the truck body, leading to rust and weakened metal.
Maintenance Tip #2: Check Bolts, Fittings, and Fasteners Regularly
Loose bolts and fasteners can result in unsafe operations, so it’s important to check them frequently.
- What to do: Inspect all bolts, fittings, and fasteners regularly, ensuring they are properly tightened.
- Why it matters: Loose or damaged fittings can lead to mechanical failure or even dangerous accidents.
Maintenance Tip #3: Lubricate Grease Fittings Regularly
Grease fittings, also called “zerk fittings,” need to be lubricated to ensure smooth mechanical function.
- What to do: Lubricate all grease fittings every 100 cycles, every two months, or when the truck is serviced – whichever comes first.
- Begin with greasing the rear hinge points of the body, located on each side of the lower rear body.
- Grease the tailgate hinge points if applicable. To access these points, raise the bed.
- With the body raised and safety props in place, grease the cylinder lubrication points.
- Pro Tip: Some grease fittings may be harder to spot. Reference your manual for diagrams to ensure all points are lubricated.
- Why it matters: Lack of lubrication can lead to excessive wear, causing parts to malfunction or fail.
Maintenance Tip #4: Check Hydraulic Oil Levels Regularly
The hydraulic system is the heart of your dump body’s function, and regular oil level checks are crucial for smooth operation.
- What to do: Check the oil level in the hydraulic tank regularly.
- With the body raised and safety props in place, use a clean probe to check the oil level.
- Why it matters: Low oil levels can lead to inefficient operation or damage to hydraulic components.
Maintenance Tip #5: Maintain the Power Unit
Your electric power unit needs regular care, especially in dirty or dusty conditions.
- What to do:
- Keep hydraulic fluid, the breather cap, containers, and funnels clean while servicing your power unit.
- When operating in dusty or dirty environments, change the hydraulic fluid and clean the breather cap more frequently.
- Why it matters: Contaminants in the hydraulic system can cause premature wear or failure of internal components, impacting the performance of the power unit.
Record-Keeping
Document all maintenance performed. Keeping a log will not only ensure that your truck is regularly maintained, but it also serves as a record for future reference.
Conclusion
Proper maintenance of your Crysteel dump truck body is not just a way to extend its life; it’s a matter of safety and performance. By following these tips, you can help prevent mechanical failure, minimize downtime, and keep your equipment in top working order. Remember to always consult your product manual for specific instructions and to ensure that all safety measures are in place before performing maintenance.
This list highlights primary areas of maintenance but is not all-inclusive. Improper maintenance of your dump body can lead to functional issues, component damage, or even serious injury.
